AGGREGATE BUNKER AND AGGREGATE WEIGHING BELT
AGGREGATE BUNKER
Volume :
4x25 = 100m3
Number of compartments :
4 compartments 4 pcs. dosing cover
Plate thickness : Cast hoppers 7 mm top covers 6 mm unloading
cover 12 mm
Vibrator : 3 pcs. 300/3 350-400
kg pulse KEM-P
Air Installation : Made of 1’’ PVC pipe, resistant
to pressure, 8 pcs. Italian valve 2 pcs. air preparer are available.
Closing of bunker top with painted trapeze plate
AGGREGATE WEIGHING BELT
Size :
1000x 12.000 mm
Chassis Structure : Made of NPU profile, designed for maximum resistance to
impact and bending.
Motor :
Gamak 15 kw
Reducer :
Dişsan DG 2-225
Belt rubber :
4 layered EP125
Bearings : with SNH series lubricator
Safety systems :
Emergency stop button
Loadcell : 4 pcs. 5000kg KELLY brand
WEIGHING BELT GENERAL PROPERTIES
- With 2.5% error margin in aggregate weighing, precision
has been increased to maximum level.
- There are 2 safety hangers for protecting weighing belt
in bolt or load cell ruptures that may happen in time during aggregate
weighing
- Equipped with safety measures such as emergency stop.
·
Designed
for easier loading compared to traditional loading methods.
·
Made of
steel material as 4 compartments, each being 25m3 with a total of 100m3
aggregate storage capacity.
·
Each
aggregate compartment has 4 unloading (dosing) cover. Unloading covers are
opened and closed by pneumatic pistons. There are a total of 8 pneumatic pistons
in the aggregate bunker.
·
The
Aggregate Weighing Bunker with 5.000 kg weighing capacity uses 4 pcs. of KELLY
load-cells.
·
Width:1000
mm., Length:12.000 mm. aggregate weighing belt consists of 4 layered EP125 belt
in TS 542 standards. Belt drive power is 22 Kw.
·
Driving
drum is covered with rubber to prevent belt slipping.
· There are 2 pcs. of electrical vibrators in the front partition of the bunker.
MIXER FEEDING BELT
SIZE : |
1000X28.000 MM |
MOTOR : |
GAMAK brand 30S kw. |
REDUCER: |
Dişsan DG 2-250 locked (prevents the material on the belt
to go back during power loss) |
DRUMS: |
Covered with rubber to prevent slipping of belt. |
BELT RUBBER: |
EP160 BANTSAN brand. |
BEARINGS: |
SNH series lubricator |
PLATFORM: |
Double sided walkway and job safety compatible railing. |
SAFETY SYSTEM: |
Emergency stop button-belt slip switch.(optional) |
MIXER
GROUP Main unit of the mobile concrete
plant. All equipment is mounted on the trailer chassis and the system is made
fully mobile. Compared to stationary concrete plant, mobile concrete plant
has many advantages. To list the main ones; - Low set
up costs. There is no need for large foundation concrete bases for the
installation of a mobile concrete plant. Only the basic concrete pedestal for
the cement silo should be constructed. This way, set up costs are minimized. - Easy
set up and commissioning. While the installation of the stationary concrete
plant lasts 10 to 15 days, the installation of the mobile plant lasts 2 days
and 1 day for each welded type of cement silo installation and 3 days for the
bolted type cement silo is enough. - Easy maintenance and low maintenance costs. Since all equipment is compactly mounted on the trailer chassis, the mechanisms can be disassembled and maintained or replaced in a very short period of time. PLUSMIX
SINGLE SHAFT MIXER GENERAL SPECIFICATIONS . Double-spiral
arm design ensures obtaining desired homogeneous mixture in the shortest
time. Special GAMAK electrical motor is driven by 37*2 kW
YILMAZ reducer. Thanks to the spiral mixer arms which fully sweep
the inner surface of the mixer, obtaining concrete at the desired quality is
possible. There are 2 group mixers and 2 panel scrappers available as right
helix and left helix. Liners are 14-16% manganese cast and palettes are produced
from Ni-Hard4 cast material. Fast and easy unloading. Max. 110 mm sized aggregate mixing capacity. In the event of a power failure, there is a quick
coupling and lever on the unit to manually open the hydraulic discharge cover
and the lid to unload the concrete mixture in the mixer. Low operating and maintenance costs, fast and easy
to use mixer shafts and seals. Chain drive system, easy to service and maintenance. The inner wear liner plates are easy to replace. Operator faults are prevented by using ILC (Italian) Automatic centralized lubrication system. Bearings are lubricated with our time-controlled lubrication system to prevent hazards such as oil leaking or heating, winding. |
MAIN CHASSIS AND FRAME STRUCTURE GENERAL PROPERTIES
·
Chassis
body is made of NPU profiles with resistance to all vibrations and torsions.
·
Railings,
walkways and platforms for the repair works at the mixer area are made in CE
standards.
· Smoothing process is applied on all surfaces, primer paint is made and painted with a final layer of industrial type paint.
CONCRETE MIXER TOP UNIT
Aggregate Waiting Chamber : 1 pc.
Capacity : 2,5 m3
Primer : Yes
Valve
: Pneumatic driven Butterfly Valve
Vibrator : 200/3
Cement Weighing Chamber : 1 pc.
Weighing Capacity : 1000 KG
Loadcell : 3x1000 KG (KELİ)
Pneumatic Valve : V1-FS300S DIAMETER: 300mm
Valve Driver : CP 101
Vibrator : 1 pc. 100/3
Water Weighing Chamber : 1 pc.
Weighing Capacity : 600 KG
Loadcell : 2x1.000 KG (KELİ)
Pneumatic Valve : V1-FS150S Diameter: 150mm
Valve Driver : CP 101
Additive Weighing Chamber : 1 pc.
Weighing Capacity : 50 KG
Loadcell : 100 KG S Type (KELİ)
Pneumatic Valve : 1’’ Actuator Spherical
Air Compressor: 1 pc.
Brand : Akkomp
Capacity
: 1210 lt/min air flow
Tank Volume : 700 lt
Motor Power : 7,5 kW 10 Hp
Operator Cabin :
Made of 2 mm. thick St-44 structural
steel material.
40 mm. thick glasswool is used between
the plate panels to prevent heat transfer.
Control cabin dimensions Width:2350mm Length:3500mm Height:2200mm
AUTOMATION SYSTEM PLUSMİX brand
concrete power plant automation systems are used in PLUSMIX concrete power
plants. All system control is provided by Kartal or lion (display control
panel ) designed by Turkish engineers. The PLC modules used in system control
operate only as interfaces. The indicators used in weight measurement are
high-tech and small-size, fast, responsive and accurate. The key materials
used in the MCC control panel are SIEMENS brand. All control cables on the
control panel are labeled on the ports. In this way, fault detection and
monitoring can be done more easily. Concrete production
is completely automated through the computer. If necessary, the system can be
interfered with using a mouse from the SCADA screen. The system in the SCADA
program can be designed according to the characteristics and type of the
official plant. In addition to fast and reliable operation of the BETOSYSTEM SCADA program, it is also possible to access statistical and detailed production information. All reports made on the basis of the most preferred detailed production, prescription, customer, carrier and material can be obtained in detail from the computer screen or printer within the desired date range. In addition, if desired, the report can be designed with a custom reporting option. Our automation system guarantees accurate and accurate production as well as continuous and reliable operation with all high quality equipment. SCADA PROGRAM Computerized control system and control (SCADA) system PLUSMİX; concrete production SCADA program ( Beto
system ) is a process control program specially developed for concrete plants
because the indicator, PLC, is a much faster communication between PC. The
EAGLE indicator and control device, which is developed only for concrete
plants, contains all the equipment required for the control of the plant.
With its electronic buttons and Universal visualizations on Eagle, it
provides ease of use to all operators around the world. All production is
monitored visually through SCADA program, intervene if necessary, order,
recipe, parameters, inventory acceptance, failure tracking and reporting
details of the production can be taken. It is extremely easy to use and can
be monitored remotely if desired. All the records of the production can be
transferred to a specified PC continuously. |